It is crucial to select the correct type of piping project for better industrial tasks while considering the correct pricing and life span. You may need Abrasion-resistant steel plate suppliers for custom size steel plates.
You must consider a flange design based on a particular application in the piping system. In this article, we will discuss some essential factors while opting for an ideal flange for your project. Look for a certified ss flanges manufacturer in India for your industrial projects.
Essential Factors While Choosing The Right Flanges:
When considering flanges for your industrial projects, you must consider the size, material, face type, etc. You can gain some essential information about the materials to consider the best one that suits your industry needs perfectly.
1. Face Type:
The face of a flange refers to the shape of the surface where the gaskets are installed. The gasket is installed to tighten and seal the top area. The material of the gasket should offer robustness and strength, making the flange face an important part of the flange design. This plays a crucial role in the features of the flange design, making it an important factor in its performance and service life. Different face types offer different benefits in particular industrial projects. Every face type of the flange system has its benefits.
In this section, we will discuss the benefits of each face type of flange system, such as;
● Flat face:
Normally, professionals use this type of face in technical work in industries, as they use it in low-pressure and temperature applications—for example, pump functions and water piping systems.
● Raise Face:
It helps create a stronger seal rather than a flat face. Such type is quite beneficial for high and low temperatures and pressures.
● Ring joint face:
It assists in forming a good metallic-to-metal bond ideal for use under high pressure and temperatures. The normal pressure should be greater than 600, and the temperature should be above 800F.
● Tongue & Groove:
Such flange types are self-aligning and consist of slight sealing surfaces. You can use them as reservoirs. These are perfectly fit for applications in high-pressure atmospheres. However, such environments require sturdy sealing capacity, especially for explosive and flammable substances.
- Male & Female:
It is optimal if you want a precise installment and superior sealing capacities for your industrial project. This option is perfect for applications with a high possibility of bending cracks. Technicians prefer to use them in heat exchanges.
2. Materials:
Flanges are vital parts of the piping system, and different flanges can be made of various materials, each selected according to specific parameters such as temperature, pressure, corrosion resistance, etc. These are the main factors that will affect the performance and durability of a flange in a specific industry. Here are six commonly used flange manufacturing materials with their key properties.
- Stainless steel:
- Carbon Steel:
- Super Alloy:
- Aluminum:
- Copper:
- Titanium:
Carbon steel flanges manufacturers in India can offer you quality industrial materials.
There are various methods of making flanges. Among them, the ceramic method is the most common.
- Molding involves pouring molten metal into molds, hardening them, and machining them to the required size. Although casting is cost-effective and highly accurate, it can lead to internal errors and is not ideal for high-pressure applications.
- Forged flanges are stronger and more durable but more expensive and smaller in size, while heat-treated flanges are annealed, then hardened and machined to the required thickness.
- The shape and physical dimensions of the flange determine its fit and efficiency in a piping system. The main dimensions are nominal bore size, outer and inner diameter, bolt round diameter, and thickness. For proper operation, these must match the pipe, gasket, and flange interface.
Duplex Flanges can be a good choice for various industrial applications.
Conclusion:
Flanges can be classified based on materials used, face type, size, and type, which can affect performance under temperature and pressure conditions. This classification facilitates the selection of the right flange for the application. Structural steel plate suppliers in India can offer the best steel plates used in flanges to support heavy loads.
If you are looking for an A333 Grade 6 pipe for low temperature industrial tasks, certified company can be a good choice for you.
